Dyeing, Printing and Finishing
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Companies in Turkey that weave and sell denim for jeans, jackets and shirts. Compare quotes by asking for oz weight, elastane content, indigo shade and fastness values.
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Dyeing, Printing and Finishing
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List your company for freeDenim is a cotton twill fabric whose warp yarns are dyed with indigo while the weft yarns stay undyed. CottonWorks gives the weave as usually 2×1 or 3×1 twill and names 3×1 as the standard denim construction. This page covers mills that weave indigo-dyed yarn into denim and companies that sell denim fabric. For workshops that sew jeans and jackets, see denim apparel; for washing processes on sewn garments, see garment washing; for other woven types, see woven fabrics.
Denim weight is usually given in ounces (oz/yd², ounces per square yard). CottonWorks cites 3.5–8 oz for blouse, top and shirt denim and 8–16.5 oz for pants, jeans and jackets. To convert, take 1 oz/yd² ≈ 33.9 g/m²: 8 oz is about 271, 12 oz about 407 and 16.5 oz about 559 g/m². Ask which unit the quote uses and at which stage (greige or after finishing) the value was measured.
Cotton and yarn type, ounce weight, elastane, the number of indigo dyeing steps, special weaves and finishing drive the price. According to CottonWorks, denim shades need between three and nine dips and skying (airing) steps; the number depends on the shade wanted and can show up in the dyeing cost. The effect of garment washing on the fabric is covered in denim washing techniques.
Oz is the weight per square yard (oz/yd²). 1 oz/yd² is about 33.9 g/m², so 10 oz is about 339 and 14 oz about 475 g/m². CottonWorks gives finished denim weights between 3.5 and 16.5 oz.
The composition and elastane percentage, the oz weight, the stretch and recovery values and their measurements after washing. Also ask how the stretch is achieved; CottonWorks describes core-spun yarns in which cotton fibers wrap an elastane core. Have dimensional change and loss of stretch measured on the same washed sample.
Both can happen. Cotton-dominant denim can change size when washed, while indigo dyes the outer layer of the yarn and wears off with rubbing. Have a sample washed on your own program, measure dimensional change to EN ISO 5077 (washing to EN ISO 6330), rubbing fastness to EN ISO 105-X12 and washing fastness to EN ISO 105-C06, and write the limits into the order.
In denim the warp is dyed before weaving, so dyeing, weaving and finishing follow one another, and lead time depends on this sequence. Ask in writing for the minimum yardage per shade and fabric code, whether greige fabric is in stock and the total lead time.
Cotton and yarn type, oz weight, elastane, the number of indigo dyeing steps, special weaves and finishing. According to CottonWorks, denim shades need between three and nine dips and skying (airing) steps; the number depends on the shade wanted and can show up in the dyeing cost. Compare quotes at the same oz weight and elastane percentage.